Wipe the wood with a clean, dry rag to remove the sanding particles. Work in small sections and reposition clamps when needed. Pictured is the Kreg Rip-Cut Jig. Line your circular saw blade up with the corner of the butcher block. Circular Saw Blade for 2-in Butcher Block. The question is, which one is the best type blade to cut butcher block? The 'white' style is more uniform in color while the 'natural' style is darker because it is usually a mix of darker woods.
"No matter what you do, you will drop your saw, " warns Tom Silva. One person can push the block through while the other one receives it. You can also make your own butcher block countertops! The most common type of blade is a straight edge blade, which is used to make straight cuts.
The Crosscut – across the wood grain or width of a board. Rip-cut Method #1 – Straight Edge (Long piece of straight lumber). It would really pop against white kitchen cabinets! How to Cut a Butcher Block Countertop | eHow. Installing butcher block countertops in your kitchen is not a difficult or time-consuming DIY project. Those of us who engage in woodworking projects understand safety requirements like goggles and masks and make it a point to follow basic safety precautions when we're in our shop. Cast-metal shoes with raised reinforcing ribs on the top surface, as seen here on a Porter-Cable 347, won't bend like flat aluminum shoes if the saw hits the ground. Butcher block is a great, affordable alternative to quartz, marble and granite countertops.
By the way, I have a rotozip with a jigsaw handle attachment, and that was even more useless then the Skil Jigsaw. Using a power tool to cut materials for which it was not designed to cut not only makes a bad cut, it also makes a safety hazard. Lots of variables come into play when making a cut. If you're joining two sections of countertop together (such as at a corner), you should avoid getting any finish along those edges. "I'd never buy a saw I didn't have a chance to hold first, " he says. Rout Edges (Optional). Again, if the saw is old, it might be a grease issue. Best saw blade to cut butcher block. After second pass, remove straight edge and clamps. For an accurate cut, mark the side of the material that will become waste, then line up the blade to just leave the pencil line on the keep side. In my case, it's flush with the cabinet on the sides.
Depending on the layout of your kitchen and where you are putting your butcher block, you may need to add an inch for an overhang on one or two sides. Then you'll want to set your level on the countertop so it butts against the saw's shoe. If you are wise, you will read it carefully and follow not only the instructions but also the recommended uses. Kitchen // How to cut an IKEA Butcher Block ». Allow dust to settle before applying finish. Let's dig a little deeper into possible circular saw issues and offer some solutions for you. In the end, the most reliable appraisal may be price. Check out the video below for an overview of the process if you're interested in making your own butcher block countertops! Project step-by-step (4).
Keep your blade sharp; make sure the piece you are cutting is properly supported so that the wood does not pinch the blade and cause kickback; replace a damaged or warped blade; ensure the blade is tightly secured to the arbor; keep the motor in good working order; make sure the cord is not frayed and is properly plugged in. Once you're happy with the smoothness, wipe the surfaces down with a dry cloth. TIP: For 90-degree cross-cuts, use a speed square to guide the saw (below). Once you're finished sanding, remove all the dust with a tack cloth. We will never cut directly on this wood (if you do, make sure to use a good-safe finish like the one I linked below! We chose a countertop project that's seven feet long and 25 inches deep, which we'll stain and coat with a thick epoxy. If you're installing a sink, use the sink manufacturer's template to mark the cutout line. Saw blade for butcher block. One example is a plunge-style router. Make sure you are moving the saw in a straight line or using a jig to keep the cut straight. There are many blades on the market to choose from when it comes to cutting butcher block. Check out the video below for tips on how to create a countertop template. BTW heart-wood is the interior of the tree and has more consistent coloring, while calico uses the whole tree and includes both dark and light wood…calico would have been less expensive. ) If they are flush, take the smallest width of counter and clamp upright in pocket hole jig. They're also completely customizable in shape, size and material.
You can also use a router to smooth openings made for outlets, the sink, or other appliances. They are easy to work with - you can cut, drill, sand and shape them yourself - and require minimal tools. If you are looking for a blade that is specifically designed for cutting butcher block, the best option is a straight edge blade. Once you get the countertop in place with even spacing on the front edge, screw through the stretchers and into the underside of the countertop to secure it in place. Cut butcher block with circular saw blades. You may notice gaps between the butcher block counter and the walls if your walls are bowed or not plumb. If this is not possible where you are, cut the butcher block in a well-ventilated area and wear a tight-fitting dust mask. An uneven cut is unforgiving when it comes to countertops. This not only produces a poor cut, it's dangerous because the blade can climb out of the kerf and push the saw back toward the user. Weight, balance, and handle size are all key features to consider when choosing a saw that fits you. The blade should hang about 1/4 inch below the bottom of the butcher block counter top. Place the four-foot level on top of the countertop to check for level from left to right.
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