It has earned a reputation for being one of the least reliable diesel engines produced over the last 20 years, and many owners will have received repair estimates which would cost more than the entire truck is worth. 0L Powerstroke Replacement Oil Cooler, 2003-2007. High-Pressure Oil Pump Failure. Electrical Components. 97 Not Rated Quick view Add to Cart Riffraff Diesel Riffraff Diesel Billet 6. Now my question is what should I do next?
0L Part Number: BPD-6200152 $11. 0L V8 F250, F-350, F450, F550 Super Duty, Excursion, E350, E-450 - Replaces Part 3C3Z 6A642 CA, 904228, 904-228, 015339, OCK388 - Viton Gasket Seal Kit. 0 Powerstroke, so of course you'll need to buy one of each, but what brand is best and are there any other upgrades you should consider while you're doing the job? Installation is easy, and it comes with all the necessary hardware. Make heads turn with custom truck accessories from Thoroughbred Diesel. You'll have to disconnect the down pipe (but it can stay in the truck) and the up pipe, both of which are held in place with V-band clamps. This can help extend the life of your oil cooler (new or old), as well as improve its effectiveness. EMISSIONS FRIENDLY UPGRADES FOR THE 2020 DURAMAX. We carry everything you need for a complete oil system repair. This EGR cooler replacement addresses the common failure of the OE EGR Cooler on your Ford Powerstroke. 0L Oil Cooler Flush Adapter XD397 gives you a quick and easy way to eliminate issues like high engine oil temperatures and help prevent EGR cooler failure. A metal pistol nozzle with a threaded tip (as shown) is highly recommended. Ford Powerstroke 94-98 7.
A bit longer in the E. The Ford 3C3Z-9P458-AA Oil Cooler Coolant Housing Outlet is a must-have for anyone with a 6. What components are affected? 0L Powerstroke Write a Review Ford Motor Company Oil Filter Housing Return Tube 03-07 6. Ford Motorcraft Oil Cooler Cover Features: Mishimoto Lifetime Warranty. With the oil cooler assembly on the table, you can now push the heat exchanger brick out of the housing, and thoroughly clean everything to remove any traces of oil and dirt.
Refunds will be sent of the full value less the original shipping or any return shipping as applicable. The install took roughly two days, and once done, it looked almost factory under the hood. 0 aren't difficult jobs to tackle, although they are time consuming because so many parts need to come off to gain access, and space is limited on top of the engine. To ensure that you receive what you need, please reach out ahead of time to make sure the part that will be shipped has the specific part needed if apart of an assembly. International - 1840700C95 - C99. Diagnosing A Failed Oil Cooler. If you buy one second-hand, they are now very affordable, and still efficient on fuel, and they don't have a lot of problematic emission equipment to deal with. Because engine oil is used to lubricate the rotating assembly as well as actuate the fuel injectors, a lot of heat is created in the oil. My thinking is that there would be a few seconds where the system didn't have oil in it as the cooler filled. If the bubbles disappear when you unplug the VGT actuator, that points towards an EGR cooler, but if the stream of bubbles is unchanged, that means pressure is entering the cooling system from a failed head gasket.
You'll have to clean out all the oil in the valley of the block and thoroughly clean the area under the oil cooler. This story is from the August 2020 edition of Diesel World. 0L Power Stroke diesel has earned quite a reputation. Call us at 859-737-4966 for free advice. To prevent this from happening, we're going to walk you through the process or correctly diagnosing and repairing a failed EGR and oil cooler on a 6. Upon closer inspection, the outer O-rings had failed, meaning a re-seal was all that was in order, not complete replacement ($68 vs. roughly $300). Now the oil cooler housing will be fully exposed at the front of the valley of the engine, so you can unbolt and remove it. Make sure the surface is clean, and then install the XDP oil cooler flush adapter plate with the supplied O-ring (re-using the factory T30 Torx bolts).
The water runs through the oil cooler in the reverse direction which also helps to aid in the process and loosen any blockages. A Chip Off the Old Block. JEREMY SCHMIDT'S 1948 CUMMINS-POWERED CHEVROLET LOADMASTER. One of the most common problems on a 6. We Know Diesel Trucks & Equipment. This cooler is a direct fit and provides all the cooling a daily driven 6. Fortunately, it's a relatively simple job that a novice can tackle at home.
Manufacturer: Ford Motorcraft. AA Ignition is a division of GWA Auto Parts and we are proud to be an American Small Business. The stock 2003-2007 Powerstroke liquid-to-liquid oil cooler uses engine coolant to draw heat away from the oil and vent it through the engine radiator. Strict Quality Control.
Once that's done and you see shiny smooth aluminum, blast it one final time with some brake clean or shop solvent, and hit it with compressed air to make sure there is no aluminum dust or dirt remaining on the surface, so no contamination is sent into the high-pressure pump or engine bearings. Unfortunately, due to left over sand from the casting process, excess gasket material and supplemental coolant additives among other contaminants found suspended within the cooling system, the oil cooler can clog fairly often. To visually confirm it's the EGR cooler, remove the EGR valve and look inside the intake manifold. The use of a nozzle will provide an increase in water pressure. The factory oil cooler will still function exactly as the manufacturer intended it to; it will just be mounted in an easily accessible location. The coolant and oil run through multiple separate passageways that are extremely narrow and close together. Bullet Proof Diesel's Remote Mount 6. 3 that came before, the 6.
Assemblies: Listing are created based on the title and some parts may come with ancillary pieces such as studs, nuts, small brackets, etc. We are now almost ready to being the flushing procedure. Some of the notable issues you may run into on a 6. Shackles & Tow Hooks. 2003 - 2007 Ford F350. 0L Intake & EGR Gasket Kit.
With a few simple hand tools, a couple drain pans, and the right replacement parts from Riffraff Diesel Performance, we were able to handle the job in three hours' time.
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