The Material you will need. One flat, the other perpendicular to the base making a back fence. Bowl & Tray Instructions. In a first embodiment of an adjustable bit stop, the depth guide comprises a slot 190 in the template and a bit stop 196 mounted to a tab 258 extending from the underside of the template. 54 is a partial isometric view of a removable threaded rod for use with a removable clamp assembly in accordance with embodiments of the invention; FIG. 5" x 11" print shipped to you. Use of the router support may result in an improved joint because tilting of the router/router bit as the guide manipulates the router may result in an ill-fitting joint. Build a Router Table Box-Joint Jig. The front face 353 of the mortise and tenon front portion 354 acts as the front face 106 of the base 102. Woodsmith Adjustable Box Joint Jig Plan.
Now for the 1/2 inch joint. Get the step-by-step plans to build this Adjustable Box Joint Jig from. It is to be understood that both the forgoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the invention as claimed. 5 to Part 746 under the Federal Register. A template mounting system in accordance with the present aspect may permit the utilization of a single template having multiple guides so as to provide increased versatility. Count ten times, and then cut eight times, this time starting on one. So far for me, it's been very safe, however you should always be very careful with your table saw. How to Build a Box Joint Jig. Test the box joint jig until you get a nice fit.
Typically, the adjustable finger template would require cutting the pins and tails in separate cuts. A list and description of 'luxury goods' can be found in Supplement No. Box Joint Jig, Finger Joint.
Next I need a piece of hardwood to attach to the rod in the back. Tom makes the tray from half-inch walnut and explains how the box joint is one of the strongest joints you can choose. BACKGROUND OF THE INVENTION. Use a straight router bit or a spiral router bit when cutting box joints on a router table. The upper half and the lower half each have the same finger shape 306. Cut the HDF board slightly longer than the length of the router table leaving a four-centimeter overhang on each side (48cm x 16cm x 0, 5cm). This means that the width of your finger, will be whatever the width of your tall blocks are. However, the user may wish to form a tapered sliding dovetail. 51-53, embodiments of the threaded rod 144 include a protrusion 420. Adjustable box joint jig pdf extension. We may receive commission when you use our affiliate links. Slots 522 formed in the back rail 318 where the screws 514 connect the threaded block 512 to the rail allow for minor adjustment to correctly match the index marks of positioning assemblies on the right and left sides of the jig. Mission Style Clock Face. Embodiments of the storage device may be formed of plastic or any other appropriate material. A rod 526 threads into a threaded block 528.
If the fit is too loose, move the fence away from the bit. Bandsaw Tire Installation. The template guides include an upper portion 389 having male threads 385 and a lower portion 391 with a guide surface 393 for engaging a template. The set-up guide is placed on the top surface of the mortise and tenon finger assembly 314 with the cylindrical protrusion 394 extending downwardly, the bottom of the protrusion corresponds with the correct height of the tenon workpiece. 12, the pin board 114 must be positioned horizontally on the top face 108 of the jig, and the tailboard 112 must be positioned vertically on the front face. An adjustable finger 199 may be constructed as a threaded rod, a screw, a smooth shaft with a setscrew, a rack and pinion, or any other method of adjusting the finger as would be obvious to one of skill in the art. Now let's spin the carriage all the way back. This is easily done by cutting a building block to use as a spacer. The sliding base is made of HDF and spruce wood strips, and the back fence is from Baltic birch plywood and HDF. Adjustable box joint jig pdf timetable. A positioning guide 366 may also be used in order to correctly position the workpiece. 13 is an isometric view of a jig apparatus illustrating an exemplary workpiece stop and a template mounting system in accordance with an additional aspect of the present invention; FIG. You should consult the laws of any jurisdiction when a transaction involves international parties.
By changing the offset, the exact width of the alternating fingers and sockets can be controlled. Wood Gear Plates Full Size 2 pages. For example, the clamps may be coupled via a tabbed extension, a rail portion, or the like for engaging with a lipped groove 169 to permit adjustment along the primary length of the main fence portion 161. Adjustable box joint jig pdf file. This system allows the template to move front-to-back 148 with respect to a workpiece. For instance, the depth stop bar 214 may act as a stop for a router guide collar when forming a joint, so the router is prevented from extending inwardly between two adjacent fingers.
A fastener 285 may secure the first and second portions while a slot 286 formed in at least one of the portions may permit sliding adjustment with respect to the base. A mounting ring (with female threads) may be inserted through, and attached to the bottom of the router base. The jig slides around the table with the help of guide rails and uses stop blocks for precise cutting. 25 through 27, an adjustable finger template 204 for forming various joints such as through dovetails and half-blind dovetails is described. In a further embodiment, the router base plate 113 and the collar body 115 are configured so that the flange 127 is substantially flush with or slightly recessed in the base plate 113. 19 Box Joint Jig Plans: Finger Joints on the Table Saw and Router | The Tool Crib. Additionally, see FIG.
An exemplary clamp assembly may include a slideable mounting block positioned on a threaded rod extending outwardly from the base. 2) Finger Joint Machine Plans Popular Science Feb 1987. In this fashion, a user may select where the edge of the workpiece is located with respect to an extension or finger included on the template. Also, watch the video provided to better understand how to make box joints. The rails are then secured in position and the workpiece is removed.
11/186, 408, filed Jul. The tenon guide follows around the inside of the space formed by the fingers 340 and rails 316, 318 (FIG. I've incorporated them in cut-off boxes, tenoning fixtures, and other applications where a small adjustment can make the difference between good craftsmanship and great craftsmanship. The rounded corners form round edged tenons and mortises while the square corners form square edged tenons. In order to make a one-pass half-blind dovetail cut using the adjustable fingers, the fingers are pushed together, and a depth stop bar is inserted through holes in the fingers. The engagement surface of the rail is smooth, and friction between the rail and the second wedge keep the finger from moving left-to-right 319. As the rod 510 rotates relative to the back rail 318, the rod 510 also moves front-to-back 148 relative to the back rail 318 because the rod 510 is threaded through the block 512, and the block is fixedly attached to the back rail 318. A wrench 460 has an arcuate portion 462 corresponding to the circumference of the guide surface 393 and a protrusion 464 engageable with the recess 456 to tighten or loosen the template guide 458. A support block 490 may be placed in the step 205 and attached to the slot 484 by bolts (not shown).
In further embodiments, the clamp assembly 140 can be removed from the front face 106 of the base. In this configuration, the housing portion 145 may direct dust and debris generated during material removal away from the template and router. The figure shows the set-up guide in both the upper left part 398 a of the guide space and the lower right part 398 b of the guide space. Here are a few tips to help you create the perfect box joints. What is the difference between a box joint and a finger joint? Similarly, it can also be made for other types of router tables. A complete dovetail dado board 555 corresponding to the tenon board 554 results, FIG. And if there's any slop in your miter gauge bar, it can throw off the accuracy of the jig.
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