There was one nylon T-fitting and four connections to the tank. Note: One thing you might find, if the fuel tank is original to the car, is a "Tank Sticker" on the top of the tank. How you do that may vary with local or state laws. 08 of 08 Reassemble The Car Photo by Jeff Zurschmeide Now connect your battery and pour some gas - maybe 5 gallons or so - into the car. C3 corvette fuel line diagram 24 valve. Whether you're maintaining your Shark Corvette or completing a full restoration, our selection of C3 Corvette Frame & Chassis parts is unsurpassed. Start them at the rear of tank and on the outside of the tank shield. GM put a short spring inside that hose, right where the hose curves around the tank's rear edge and goes down alongside the tire carrier. This is the original factory build sheet, showing every option that was built into the car at the factory. Gas Tapper 12V GT Max. Refilling the fuel tank so the pump has a supply of fuel to draw FROM?
Shifter / Transmission. A total of 11, 159 1968 and 1969 Corvettes were delivered with this innovative spark system. We used a pair of 2-in grade five bolts. 19: Install new hoses between the fuel tank and the various fuel lines running to and from the engine. Be sure to support the gas tank on your floor jack - even when it's empty, it's still pretty heavy and very bulky.
Paint Protectors (Static-Cling). This option was only available for 1968 and 1969 high-performance Corvettes. You can reuse the existing hose clamps if they're in good shape, or put new ones on the car. It may help to temporarily screw a couple of very short ⅜-in coarse bolts into the bolt holes such that your pry bar can pull on the bottom side of the bolt head stretching the strap enough that, once the pry bar is removed, you can remove the short bolts and start the retention bolt into the threaded hole in the strap. Make sure it's not leaking anywhere, check the fuel gauge, and fire up the car. With another butt connector, do the same with the black wire. While some folks just replace the hose, the right way is to buy Zip's 65-74 Gas Tank Overflow Hose Kit (PN WS-4403) which includes both the nipple, the proper thin-wall hose, the spring and the correct tie straps. 07 of 08 Reattach the Cross-Members Photo by Jeff Zurschmeide As you lift the tank into place, angle the rearward end up and support the tank on the aftmost cross-member. C3 corvette fuel line diagram photos. Apply some silicone spray to the inside edge of the boot then use your fingers push the boot over the top of the filler neck and down onto the top of the fuel tank. C3 Shifter Console 77-82. Portable Compressor. 02: Next, drain the fuel tank into a gas can of appropriate volume. You'll notice at least two (and maybe more) flexible rubber fuel lines going to hard steel tubes attached to the frame of the car.
Next, undo the four bolts that hold the removable cross-member in place. Once you have the tank straps and two of the four fuel tank support beam nuts removed, devise a temporary method of holding the tank in place. How to Restore Your C3 Corvette: 1968-1982: Fuel and Spark Systems. The gas tank sits on top of the two cross members. The computer controls various functions inside the engine with a series of sensors that measure fuel, spark, temperature, and other functions of the engine.
To align the strap's threaded hole with the bolt that fastens it to the inside of the rear cross member may require a large screwdriver or pry bar. Kano Labs SiliKroil. 1968-1682 Fuel Tank Replacement | Corvette Magazine. 1982 fuel tank electric pump. For supplies, you will need about 3 feet of ¼-inch fuel hose. If you have trouble getting the old hoses off the tank, you can carefully slice them away, but be sure you don't gouge the fittings! If necessary, adjust the position of the shield.
Corvettes were fitted with mechanical fuel pumps from 1968 to 1981. • First Alert Standard Home Fire Extinguisher. For more details on this procedure, visit the 67-72 Chevy Trucks forum, for an excellent tutorial with photos. Heat & Air Components. I found the correct gasket at the local Advance Auto Parts store for a few bucks. C3 corvette fuel line diagram chart pdf. Having this sheet is a major win for proving your Corvette's provenance, as it will list the original engine, all options, and the original color scheme. Seat Belt Pads / Extensions. Then reinstall your exhaust if you had to remove or cut it. As I looked through my rollaway for something to use to get that spring into the hose in the correct spot, I hit on using my 18-inch 1/4-in drive extension. The quick way to do it is have someone help you. Find a good place to cut with supports on both sides of the cut, and get some sleeves and clamps to reassemble the exhaust later. Move the tank rearwards so its two mounting indentations locate on the fuel tank support beam's mounting pads.
Product Links... (#sponsored). Lights/Lenses Exterior. Additional Resources. C3 corvette not getting fuel to carb. The gas tank is held in place with a removable cross-member beam behind the differential and rear spring, and two straps that hook on the removable beam and then go around the tank and bolt into a fixed cross-member towards the rear of the car. The purpose of doing this is to keep the gasket from shifting and not sealing properly during installation. We wiped some anti-seize lubricant on the threads, inserted them into the holes in each strap then tightened them securely. As a matter of fact, it may be the same fuel pump for Corvettes (and maybe other Chevrolets with small-block V8 engines) from the late 1950s all the way to the late 1970s, so always take the time to do your research. Zip Products sells three types of fuel tanks for the 1968-1982 cars.
Stainless-steel lines were used to transport the fuel; rubber hoses are not recommended. Save Up to 15% with our Volume Discounts! Yes, there are exceptions to that rule, but I have gotten to the point where I refuse to take my chances with components made elsewhere. If your exhaust has been replaced, it may be welded into place and you might need to cut the tubes. Is there enough fuel in the fuel tank currently to allow the pump to function, if you can get out a flash light, you'll want too visually check in the fuel tank, adding 5 gallons of fresh fuel certainly would not hurt either. So if you have one of those models, you'll really need to depend on your repair manual. Just because something is labeled as a "Corvette part, " it does not make it exclusive or unique, so do a little bit of research before parting with your hard-earned dollars. The HEI system was modified and became standard in all Corvettes produced from 1975 to 1981. Tip: Check the wire connections to the fuel tank sender while you're there, and freshen them up if they need attention.
You can leave them attached to the tank for now. 03 of 08 Disassemble the Back End Photo by Jeff Zurschmeide To begin the process of getting at your fuel tank, you need to drop your spare tire. 1968-1974 Gas Tank Filler Neck. Sometimes it is necessary to manually rotate the crank a bit so the lobe of the cam that actuates the pushrod is not pushing it down which may also cause some interference. The 4-barrel Rochester Quadrajet was fitted to all other engine options in different variations until the end of production in 1981.
Our inventory selection includes both tank to pump and pump to carburetor fuel lines, as well as vent and overflow fuel lines and fuel filters to meet your Corvette restoration needs. Carefully pry the two plastic harness mounting tabs off the studs then pull that section of the rear lamp harness down to access the tank sender wires more easily. Test drive the car carefully for a while, just to make sure everything is in good working order. While holding the support beam in place with one hand, I started two of the support nuts with the other, one on each side. It is very important to use the correct fuel pump for your engine, as the flow output for each one is different. 1965-1974 Gas Tank Overflow Hose, Spring & Nipple Kit. You have a tool in your car along with the jack that you insert into a hole in the back of the clamshell to lift the tire a little while you loosen a bolt, and then you lower the lever to set the tire down on the ground. The easiest is to disconnect the hose from the tank pick-up and let the fuel drain into a bucket. Use four short strips of packing tape to hold the ends of the anti-squeak strips in place. Fiberglass & Related. But if you have any doubts, a new tank costs less than $300 from most Corvette supply stores. • Carter Mechanical Fuel Pump Part No.
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