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For this reason, induction motors are unsuitable for use in applications that require high starting torque. The steel laminations, squirrel cage, and bearings, are all mounted onto the rotor shaft. The stator core is usually constructed of iron to reduce load losses. As the rotor is blocked, the mechanical losses (friction and windage losses) are zero. The noise level normally should not be more than 80 dBA, but the measured value shall be checked aginst acceptance criteria indicated in datasheet or test procedure. Wave patterns are collected from the "surges", providing pulse-to-pulse comparisons that can identify weaknesses in the insulation. The block rotor test is performed to determine the short circuit current Isc power factor at short circuit cos фsc, total equivalent resistance R01 and reactance X01 referred to the stator. Field testing & inspection of 3-phase squirrel cage motors - Resource Library. The acceptance criteria shall be based on manufacturer approved procedure but usually phase to phase deviation should not be more than 2%, and max deviation from theoretical value should not be more than 5%. If the applied voltage is significantly lower or higher than specified, this may be one source of your problems. Kindly send your resume on below the mention mail id. In the case of a slip ring induction motor, the rotor winding is short-circuited using slip rings and in the case of a wound rotor motor, the rotor bars are short-circuited.
Once the motor has undergone a general inspection, double-check your inspection tools and start troubleshooting the electrical properties of the motor. When a 3-φ supply is given to a 3-φ winding displaced by 120◦ in space, a magnetic field of constant magnitude but rotating at synchronous speed is produced. Hence, for this type of motor, the no-load test is convenient to determine performance parameters. The step voltage test ensures that the ground wall insulation and cables can operate during normal day-to-day voltage spikes, typically seen during startup/slowdown. Before testing, it is important to check the amperage draw your motor requires — this will usually be on the nameplate. Note this test can be very dangerous as it uses an open-ended transformer design, so having skilled technicians is imperative. LOAD TEST ON 3−φ SQUIRREL CAGE INDUCTION MOTOR. By applying a high current through the shaft of the rotor when separated from the motor, thermal scans of the outer diameter can highlight shorted laminations. The external resistance in the rotor circuit should be kept at max. The Influence of Select Losses Components on Induction Squirrel-Cage Motor Efficiency. Unable to display preview. Subsequently, the voltage is decreased to 110%, and 1 more data point is taken.
Each bearing is installed onto the rotor shaft and housed in a recess within each end bell. High current rotor test. Squirrel cage induction motor failure is mainly divided into two parts: mechanical and electromagnetic. This is a preview of subscription content, access via your institution. The Induction motor testing(Routine Testing or FAT Test) is performed after completion of assembly by the manufacturer to prove that the motor has the same specification as required in the purchase order. The stator is a hollow cylindrical structure with slots on the inner periphery and carries a three phase winding. How to test a squirrel cage motor puller. In addition to this test, check that the terminal for the power supply is in good condition. The voltage reading should be half of whatever voltage reading was received during the previous test. Automatic set-up of all measurement and evaluation procedures (parameter tolerances) via the selection and retrieval of the Master Parameter File (reference rotor). Download preview PDF. Elman recurrent neural network. Where a load test applicable, the efficiency is determined by IEEE 112 method E1. This information can be used to assess the health of the motor compared to its intended design. Be sure to keep your hands clear of moving parts at all times to avoid injury.
A power analyzer and temperature device are used for measurements. The ALL-TEST PRO Motor Genie is the perfect tool for trouble shooting, start-up and quality control of low voltage AC induction motors. The solution is to avoid overload operation according to the performance of the motor and the function of the reload the reasonable configuration. What is a Wound Rotor Motor and How Does it Work? Note that there are many methods for diagnosing issues within a motor, and the ones presented in this article are only the most common tests used. During the experiment, the machine may get heated up. How to test a squirrel cage motor applications. But it cannot be ignored. The bearing temperature is frequently measured while the induction motor is in operation. Once this is done, place one point on the frame of the motor and the other point on a known connection to the earth, preferably an area close to the motor installation. Having knowledge of Excel, Tally, and GST/bank transaction.
A DC voltage is applied to the winding and the frame to which the magnetic circuit and other windings are connected. An insulation resistance tester (known as a "megger") is often used to quickly assess the motor's insulation resistance. Usually constructed of rubber or card. Then the load is applied to the rotor.
A retaining ring is used to retain the bearing within the motor end cover housing. Some businesses may respond to the problem by simply replacing the motor entirely. A sealed ball bearing allows the rotor to rotate without transferring the rotary motion to other stationary parts i. the motor housing. Motors are connected in either a star or delta wiring configuration. Electrical motor testing evaluates static parameters such as insulation (the barriers between winding interconnections/winding to earth), wire damage, current leakage, and/or dynamic parameters such as balance, temperature rise, distortion, etc. CSA Standard C390-M 1985. Connection Terminal. Editors and Affiliations. Testing of Induction Motor - Methods of regular testing. Sumpner's Test or Back-to-Back Test on a Transformer. The curve is extended towards the vertical axis. The rotor resistance in the circuit model is. The test measures and graphs the change in current over these 10 minutes, where healthy insulation will "charge", or reduce current, while unhealthy insulation will remain constant.
Related Post: Separation of Losses. The winding can be connected in star or delta and is connected across a 3-φ supply. Multiple lifting eyes may be used for large motors. It is highly recommended that motor testing be done, as once an electric motor accrues damage it is often irreversible (known as "core damage"). Current spectrum analysis. Much like a multimeter, a megger has two leads where one connects to ground and the other to specific motor leads. Email: [email protected]. The starting current might be high, and the test normally is done at lower voltage and result of the test extrapolated to the rated voltage. PRECAUTIONS: - TPST switch is kept open initially. Vibration spectrum analysis. Polarity Test of a Transformer – Circuit Diagram and Working. How to test a squirrel cage motor rewind. The electrical calculation is made to obtain the actual losses. Did you find this article useful? The acceptability of test shall be verified against acceptance criteria on the induction motor routine testing procedure, but the amplitude normally should not be more than 2.
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